Rotor Assembly of a Permanent Magnet Axial Flux Alternator

Brought to you by WindGenKits.com, this video details some of the tricky aspects involved with assembling the rotors of a Dual Rotor Axial Flux Alternator. For more information about our wind turbine kits and supplies, please visit our web site at: http://www.WindGenKits.com

Duration : 0:7:25


Technorati Tags: , , , , , , , , , , , , , , , ,

24 Responses

  1. joeusa1776 Says:

    Yes…nicely stated …
    Yes…nicely stated! I totally agree and find this comment much more appropriate than calling someone “stupid”.

  2. jadaro2600 Says:

    Yes, indeed they …
    Yes, indeed they are well informed, but not all do-it-yourself builders are. I must insist that even though these particular permanent magnets aren’t ‘dismembering’ the assembler, permanent magnets of this size are dangerous. Having said this, it also stands to reason that not all magnets of this size are of the same strength. An equally sized magnet of greater strength could easily crush the fingers or break bones.

  3. joeusa1776 Says:

    @jadaro2600
    ” …

    @jadaro2600
    “Stupid even”…?
    I can’t see anything STUPID here. These guys are pretty smart IMHO. Check out the footage around 3:18…. harmless! He does it twice!
    No blood, no dismemberment…just a harmless test.

    ~joe

  4. jadaro2600 Says:

    Placing your hands …
    Placing your hands between permanent magnets of this size is inadvisable, stupid even. Use a smaller magnet to determine polarity.

  5. sinanmalta Says:

    Pls inform us about …
    Pls inform us about its performance

  6. atrelho Says:

    @wind2volts Please …
    @wind2volts Please what the gauge wire? 14 or 16 awg.
    Thanks a lot.

  7. setixworld Says:

    atrelho you think …
    atrelho you think was a good job, I have my doubts about the actual operation

  8. atrelho Says:

    Incrible !!! Great …
    Incrible !!! Great work, I will teach the guys ha ha ha. Outstandig Job.
    Thanks Very much.

  9. aphionorman Says:

    great thanks a lot …
    great thanks a lot bro!!!

  10. Drumdoo Says:

    How do I purchase a …
    How do I purchase a kit of this windturbine would appreciate any information. Des

  11. fred30680 Says:

    I cant wait to see …
    I cant wait to see what it does when you test it in the shop.
    I have looked for this type of info for over a month. This is AWSOME !!
    You guys did a Great Job. Please make more. Those are some strong magnets. I was afraid that poor guy was going to get pinched.

  12. IsaacB5679 Says:

    @wind2volts – …
    @wind2volts – could you just put all north on one disc and all south on the other? Why do they need to be alternated like that if both discs spin?

  13. wind2volts Says:

    It’s up to you and …
    It’s up to you and based on your decisions when building the stator.

  14. wind2volts Says:

    Thank you!
    Thank you!

  15. wind2volts Says:

    No.
    No.

  16. wind2volts Says:

    The open voltage is …
    The open voltage is proportional to the number of turns. From this example…double the turns from 60 to 120 per coil and you will double the voltage. The resistance is a function of the wire size and length. You want to reduce this as much as possible for efficiency. Once you’ve determined the required number of turns for your speed and voltage…then use wire as big as possible to fit in the required space in the stator. I

  17. 565Customz Says:

    wouldnt putting …
    wouldnt putting like poles together create more of a “compressed” magnetic field in the coil area?

  18. IsaacB5679 Says:

    These videos are …
    These videos are great…. exactly the kind of tutorials needed for a DIY’er

  19. hearttobefelt Says:

    what is the voltage …
    what is the voltage output range for these units as sold by you ?

    do you have minimum and maximum volts / current from field testing ?

  20. hearttobefelt Says:

    what is the …
    what is the relationship between wire size and number of turns relative to voltage and current output ?

    assuming you have ample wind

  21. chungsan1 Says:

    What brand and what …
    What brand and what kind epoxy need for gluing the magnets ?

  22. wind2volts Says:

    Hi Tim, This …
    Hi Tim, This alternator was made with 18 ga wire. The wire was doubled up to make a 15 AWG equivalent conductor. Using 2 strands of 18 instead of 1 strand of 15 will make tighter coils with less space between the wires. This alernator was wound with 60 turns per coil….or 180 turns per phase. There are unlimited combinations: more turns will produce higher voltage…but more turns has more resistance and will make more heat ..or power loss. .. lower efficiency. It’s all about trade-offs.

  23. TimLivelyUnearthed Says:

    Ive been following …
    Ive been following your videos for awhile and cant wait until your system is complete. Im ready to buy and build one. Looking forward to the testing video. What size wire and how many wraps are you using for the coils? Very well done and just what I needed to get me going. Thanks!

  24. insAneTunA Says:

    Awesome tutorial, …
    Awesome tutorial, thank you for sharing.

    Peace and greets from the Netherlands, iT

Leave a Comment

Please note: Comment moderation is enabled and may delay your comment. There is no need to resubmit your comment.